Custom Pallets
When your supply chain has unique requirements, standard pallets won’t deliver the consistency, strength, or handling performance you need. Our custom pallet program gives you complete control over size, material, load capacity, durability, and design features — all engineered specifically for your application.
We offer multiple manufacturing methods to ensure the right balance of strength, weight, cost, and longevity for every project.
Fabricated pallets are ideal for oversized or non-standard footprints. Built from extruded plastic lumber, they offer exceptional weather resistance and long service life.
Great for custom sizes in smaller quantities
Excellent for outdoor, cold-chain, or wash-down environments
Repairs and modifications are easy due to modular construction
Thermoforming is the right choice when you need lightweight, cost-effective, repeatable designs. These pallets can be produced with features that improve handling and load stability while keeping weight to a minimum.
Lighter than injection molded and fabricated pallets
Consistent tolerances for automation
Nestable designs available to reduce freight and storage
Injection molding delivers the highest precision and durability in a single, seamless design. These pallets excel in high-volume, closed-loop systems where repeated cycles demand long-term strength.
Superior dimensional consistency and impact resistance
Highly engineered surface options (anti-slip, rib patterns, etc.)
Ideal for automation and conveyor systems
Steel pallets are built for the most demanding environments, including heavy loads, extreme temperatures, and high-impact handling.
Maximum strength and long-term durability
Excellent for automotive, industrial, and high-temperature settings
Fully customizable bases, decks, and reinforcements
Aluminum offers the strength of metal with significantly lower weight. These pallets are corrosion-resistant and cleanroom-friendly, making them a top choice for food, pharmaceutical, and aerospace applications.
Lightweight but strong
Naturally rust-proof
Suitable for hygienic or high-sanitation environments
When you work with RTP, every custom pallet is engineered and built to meet your specific requirements:
Custom footprints and deck styles
Dialed-in load ratings for static, dynamic, and racking
Nesting, stacking, or automation compatibility
Edge lips, runners, perimeter bases, or custom branding
Integration with RFID, barcodes, serial numbering, or tracking
Whether you need a stack of pallets, or a full fleet standardization, our team works with you from concept through production to ensure the solution performs exactly as intended.